- Introduction
- Unpacking and Examining the Pressure Sensor
- Selecting the Cable Assembly
- Unpacking and Wiring the Instrument
- Connecting the Sensor Cable Assembly to the Instrument
- Connecting the Cable Assembly to the Pressure Sensor
- Supplying Power and Setting Parameters on the Instrument
- Calibration of the Pressure Sensor with Instrumentation
A blog discussing sensors and instrumentation. New products, new technologies, and interesting applications. Types of sensors and instruments discussed include: Analyzers, Color Sensors, Displacement Sensors, Flow Sensors, Industrial Weighing, Instrumentation (Data Acquisition), Load Cells & Instrument Hardware. Machine Controls, Pressure Gauges, Pressure Sensors, Sanitary Sensors, Strain Gages, and Temperature Sensors. Courtesy of AP Corp.
Commissioning a Dynisco Pressure Sensor Using the Dynisco 1490 Panel Indicator
The QSO® Quick Shut-off Valve from Glycon Corporation
A better quick shut-off non-return valve for the Plastics Industry.
Injection molding applications require two important criteria from a non-return valve:- Rapid material shut off for part weight consistency
- A smooth, high-flow profile to prevent material degradation.
The Glycon QSO® valve is the only valve that provides you both. The result is higher quality parts, fewer rejects, improved yield, and a better return on every pound of material you run.
Compared to traditional ball and ring check valves, only the QSO® Quick Shut-off Valve delivers both high flow and raid shut-off. Plastics molders prefer the QSO® because:
- The QSO® ends short shots!
- The QSO® reduces scrap rates
- The QSO® optimize part weight consistency
- The QSO® prevents material degradation
- The QSO®is perfect for filled materials
- The QSO® eliminates need for decompression or “suck back”
- The QSO® maintains smooth material flow path
- The QSO®is designed for long lasting and durable
Which Melt Pressure Sensor Is Good for My Application?
So how do I choose the right melt pressure sensor for my application?
A sensor is defined through the following specifications:
- Pressure Range
- Process connection
- Electrical output and connection
- Capillary configuration (rigid/flexible)
There are more variables come into play, but let's focus on these four since they are the most critical.
Melt Pressure Sensor Pressure Range
Melt Pressure Sensor Process Connection
Melt Pressure Sensor Electrical Output
A pressure sensor is an electro-mechanical device that converts a mechanical effect (pressure deflects a thin piece of metal) into an electrical signal through a strain gauge. The strain gauge changes its resistance by following the deflection of the metal piece. In the simplest case, the strain gauge signal can be used directly to feed a read-out device to display the pressure. In order to accommodate industry-standard equipment, such as process control equipment, manufacturers like Dynisco supplies sensors with different amplified output options such as 4-20mA or 0-10V.
Melt Pressure Sensor Capillary Configuration
A typical pressure sensor has a liquid-filled capillary that connects the process-connection diaphragm (which is deflected by the process pressure) and the measuring diaphragm (where the strain gauge is bonded). This capillary is necessary to create a heat barrier, as the strain gauge cannot withstand the typical process temperatures at plastics processing. Also, the sensor's electronics need to be kept away from heat sources as well as possible. To find a suitable mounting location for the electronics, countless combinations of the rigid stem and flexible connection lengths are available.
Other Considerations in choosing a Melt Pressure Sensor:
- Diaphragm materials
- Diaphragm coatings
- Approvals and certifications
Plastics Industry Feed Screw Classification White Paper
Glycon Corporation, the industry leader manufacturer of high performance and innovative feed screws, has put together this white paper describing the classifications of feed screws used in the plastics industry.
AP Corp.
https://a-pcorp.com
(508) 351-6200
Why Plastics Industry Feed Screws are Designed the Way They Are
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Download the white paper here. |
The selection of the proper screw for a given injection molding or extrusion application can be critical to its success.
Screw geometry — length-to-diameter ratio, profile, channel depth, compression ratio, helix angle and a host of special design features — has everything to do with how well the screw performs in a given application.There are documented applications where customers have improved production rates or reduced cycle times by 30 or 40% simply by switching to an improved screw design. Similarly, reject rates have been lowered from more than 4-6% to less than 1% by incorporating a custom designed mixing screw.
And experience shows that the amount of color concentrate required to achieve optimum color mix can be typically reduced from 4% (of the total blend) to 2%, just by using an optimized screw design. When considering resin and concentrate costs, payback for an optimized screw and non-return valve design can be almost immediate.
This white paper, published by Glycon Corporation, provides an in-depth look into plastics industry feed screw design.